A single unauthorised entry into a hazardous zone can be catastrophic.
Chemical Park Safety
Strict zone control, PPE enforcement and early fire/smoke detection for chemical plants and hazardous-material warehouses.
Smart ChemicalIndustrial Safety
Pain points
The challenge
Sound familiar? These are the problems our customers bring to us every week.
Full PPE is mandatory but hard to verify continuously.
Smoke or a leak detected late turns a small incident into a major one.
Solution overview
How this solution works
Strict zone control, PPE enforcement and early fire/smoke detection for chemical plants and hazardous-material warehouses.
Every XCAN AI Box runs its algorithms on the edge, which means detection continues even when the network does not. Existing cameras are reused, alerts are verified with snapshots and clips, and all events land in one management console.
How it works
Deployment in four steps
From the cameras you already own to a fully monitored site - typically inside one week.
Multi-layer zone control
Grade zones from approach to alarm, with automated voice warning.
Enforce full PPE
Helmet, vest, mask and glove checks at each zone boundary.
Detect fire and smoke early
Video detection in tank farms, warehouses and loading areas.
Verify emergency procedures
Confirm evacuation routes stay clear and muster points are used.
Algorithm library
AI algorithms used in this solution
Each algorithm can be enabled per channel, per schedule, with its own sensitivity and alarm rule.
Restricted Zone IntrusionFire / Smoke DetectionSafety Helmet DetectionMask DetectionGlove & Hairnet DetectionFire Exit BlockedAbandoned Object DetectionSmoking Detection
Hardware
Recommended hardware
Right-sized appliance and software for sites like this.
XCORE-16
Handles 16 cameras with per-channel algorithm profiles. Supports RAID-less dual storage, multi-user roles and open API push to third-party platforms.
View productXCORE-32
Built for parks, malls and construction groups. 32 AI channels, dual GbE uplink, 1+1 storage and optional redundant power for 24/7 mission-critical sites.
View productXCORE-64
For city-level and multi-site projects. Runs 40+ algorithms across 64 streams, acts as a cluster master and hosts the model training and management console.
View productBenefits
What you get
Outcomes our customers measure after deployment.
- Continuous enforcement of the safety rules that matter most.
- Early fire and smoke warning in the highest-risk areas.
- Complete event evidence for regulators and insurers.
Use cases
Typical deployment scenarios
This solution is field-proven in the following environments.
Tank farmLoading / unloading bayHazardous storeReactor zoneControl roomEmergency assembly pointPerimeter and gate
FAQ
Frequently asked questions
Is the equipment suitable for explosive atmospheres?
The AI box itself is installed in a safe control room. Only certified explosion-proof cameras and enclosures are used inside ATEX zones.
Can it trigger our existing gas detection system?
Yes. Alarm outputs can be wired to your panel, and events can be pushed over the Open API to an integrated safety platform.
Case studies
Where this is deployed
Recent projects built on this class of solution.
Automotive Manufacturing
PPE and zone protection across a 45-camera auto-parts plant
A tier-1 automotive supplier deployed XCORE-16 boxes to enforce helmet and vest rules and keep workers out of robot cells, replacing manual patrols.
-72%safety violations / month
45cameras covered
Construction
Eight metro construction sites unified under one safety dashboard
A metro contractor rolled out 260 cameras on XCORE-32 appliances, combining PPE detection, danger-zone alarms and face-based labour attendance.
8sites unified
260cameras
Related solutions
Often deployed together with this solution.
Industrial Safety
Smart Construction Site Safety
PPE compliance, danger-zone control and worker attendance on every camera, with offline operation for remote sites.
View solutionIndustrial Safety
Smart Factory Safety & Efficiency
Machine-zone protection, PPE compliance and production-area monitoring that plugs into an existing plant CCTV system.
View solutionIndustrial Safety
Power Plant & Substation Safety
Unattended substations, thermal power plants and new-energy sites monitored for intrusion, fire and operational discipline.
View solutionTell us your scene - we will design the solution for you.
Send us your site description, camera list and the risks you want to control. Our engineers will reply with a channel-by-channel algorithm plan and a recommended hardware configuration, free of charge.