Safety officers cannot be everywhere, yet helmets and harnesses decide whether someone goes home.
Smart Construction Site Safety
PPE compliance, danger-zone control and worker attendance on every camera, with offline operation for remote sites.
Smart Construction SiteIndustrial Safety
Pain points
The challenge
Sound familiar? These are the problems our customers bring to us every week.
Workers enter crane, excavation and edge zones without protection.
Attendance and subcontractor head-count are recorded on paper.
Solution overview
How this solution works
PPE compliance, danger-zone control and worker attendance on every camera, with offline operation for remote sites.
Every XCAN AI Box runs its algorithms on the edge, which means detection continues even when the network does not. Existing cameras are reused, alerts are verified with snapshots and clips, and all events land in one management console.
How it works
Deployment in four steps
From the cameras you already own to a fully monitored site - typically inside one week.
Enforce PPE automatically
Helmet, vest and harness detection alarm the site office the moment a violation occurs.
Guard danger zones
Virtual barriers around cranes, pits, lifts and the building edge.
Count people and time
Face-based attendance per subcontractor, plus live on-site head-count.
Run fully offline
All analysis and storage on the edge box; sync when the site network is available.
Algorithm library
AI algorithms used in this solution
Each algorithm can be enabled per channel, per schedule, with its own sensitivity and alarm rule.
Safety Helmet DetectionReflective Vest DetectionSafety Harness DetectionRestricted Zone IntrusionFace RecognitionPeople Counting & FlowSmoking DetectionFire / Smoke Detection
Hardware
Recommended hardware
Right-sized appliance and software for sites like this.
XCORE-8
Doubles the channel count and algorithm slots of the XCORE-4 while keeping the same fanless, maintenance-free design. The most popular choice for community gates, campuses and small factories.
View productXCORE-16
Handles 16 cameras with per-channel algorithm profiles. Supports RAID-less dual storage, multi-user roles and open API push to third-party platforms.
View productXCORE-32
Built for parks, malls and construction groups. 32 AI channels, dual GbE uplink, 1+1 storage and optional redundant power for 24/7 mission-critical sites.
View productBenefits
What you get
Outcomes our customers measure after deployment.
- Measurable drop in safety violations and near-misses.
- Automatic evidence for accident and liability investigations.
- Accurate labour data for payroll and subcontractor management.
Use cases
Typical deployment scenarios
This solution is field-proven in the following environments.
Site entrance and gatesTower crane zoneExcavation areaBuilding edge / height workMaterial storeSubcontractor attendanceSafety patrol support
FAQ
Frequently asked questions
Our site has no stable internet - can it still work?
Yes. The edge box performs all analysis locally and stores footage and events on its own disk. Data synchronises to headquarters whenever a link is available.
Can it break down violations by subcontractor?
Yes. Each worker is linked to a company, so violation reports can be grouped per subcontractor for fair safety scoring.
Case studies
Where this is deployed
Recent projects built on this class of solution.
Automotive Manufacturing
PPE and zone protection across a 45-camera auto-parts plant
A tier-1 automotive supplier deployed XCORE-16 boxes to enforce helmet and vest rules and keep workers out of robot cells, replacing manual patrols.
-72%safety violations / month
45cameras covered
Construction
Eight metro construction sites unified under one safety dashboard
A metro contractor rolled out 260 cameras on XCORE-32 appliances, combining PPE detection, danger-zone alarms and face-based labour attendance.
8sites unified
260cameras
Related solutions
Often deployed together with this solution.
Industrial Safety
Smart Factory Safety & Efficiency
Machine-zone protection, PPE compliance and production-area monitoring that plugs into an existing plant CCTV system.
View solutionIndustrial Safety
Power Plant & Substation Safety
Unattended substations, thermal power plants and new-energy sites monitored for intrusion, fire and operational discipline.
View solutionIndustrial Safety
Chemical Park Safety
Strict zone control, PPE enforcement and early fire/smoke detection for chemical plants and hazardous-material warehouses.
View solutionTell us your scene - we will design the solution for you.
Send us your site description, camera list and the risks you want to control. Our engineers will reply with a channel-by-channel algorithm plan and a recommended hardware configuration, free of charge.